ProtectorFlex® PRO-OMP pipes
Cable fault-locating, with a FV-O inner layer, with a protective sheath, heat-resistant, GOST R 70751, up to 500 kV
For cable sheath damage detection
01 Description
Mechanical calculation
ProtectorFlex® PRO-OMP are multilayer heat-resistant fault-locating pipes made of a polymer compound with a special inner layer of FV-0 category, with point fault-locating bridges and an additional layer of increased strength to protect the pipe from puncturing and abrasion during laying of cable lines by horizontal directional drilling method.
Flame-resistant. Outer layer – a marker layer for cable line labeling.
Black marker layer beneath the outer protective layer contributes to easy visual detection of damage during installation.
Design
- Inner layer: flame-resistant
- Main layer: load-bearing
- Additional layer: marker
- Outer layer: increased strength, marker
ProtectorFlex® OMP pipes modifications
- ProtectorFlex® ST-OMP (fault-locating, heat-resistant, up to 500 kV)
- ProtectorFlex® BK-OMP (fault-locating, with a FV-O inner layer, heat-resistant, up to 500 kV)
- ProtectorFlex® PRO-OMP (fault-locating, with a FV-O inner layer, with a protective sheath, heat-resistant, up to 500 kV)
(at least 50 years)
Key advantages
- Possibility of cable sheath damage detection during acceptance, periodic, and operational testing
- Enable precise pinpointing of the cable sheath damage location
- Have an additional layer of increased strength
- Flame-resistant inner layer (FV-0 category)
- Resistant to short-circuiting in the cable
- Heat-resistant throughout the entire service life
- Comply with the requirements of GOST R 70751-2023
- Have increased resistance to puncturing and distribution of point loads from stones and sharp objects
- Mechanical strength throughout the entire service life
- Butt-welded
- Flexible, bends require no fittings or manholes
02 Application area
Mechanical protection of high-voltage cable lines
Intended for mechanical protection of high-voltage cable lines up to 500 kV. Recommended for arranging power cables under aggressive conditions (rocky grounds, grounds with artificial inclusions) and for arranging by horizontal directional drilling method with increased borehole length (over 200 m).
Laying methods
- Horizontal directional drilling (HDD)
- Pipe jacking
- Open-cut installation
Approved by the Ministry of Construction of the Russian Federation
Included in the State Estimate Standards by the Ministry of Construction of the Russian Federation: Federal cost estimates for materials used in construction.
(Order No. 899/pr dated December 11, 2015).
Included in the Cost Estimate Standards Database
Included in the Construction Resources Classifier (CRC), resource codes: 22.21.21.129.59.1.24.04-1033-000 to 22.21.21.129.59.1.24.04-1137-000.
Approved by Rosseti PJSC
ProtectorFlex® pipes comply with the technical requirements of Rosseti PJSC and are recommended for use at the facilities owned by Rosseti PJSC and its subsidiaries.
Certified according to GOST R 70751-2023
ProtectorFlex® pipes are certified under the requirements of GOST R 70751-2023.
03 Product range of ProtectorFlex® PRO-OMP pipes
| Pipe outer diameter D, mm | Ring stiffness SN, kN/m2 |
Thickness of protective layer, mm |
|||||||
| 12 | 16 | 24 | 32 | 48 | 64 | 96 | Minimum | Maximum | |
| Pipe wall thickness e, mm | |||||||||
| 110 | 5,6 | 6,1 | 6,9 | 7,6 | 8,6 | 9,4 | 10,6 | 1,0 | 1,8 |
| 125 | 6,3 | 6,9 | 7,9 | 8,6 | 9,8 | 10,7 | 12,0 | 1,1 | 1,9 |
| 140 | 7,1 | 7,8 | 8,8 | 9,6 | 10,9 | 11,9 | 13,5 | 1,1 | 1,9 |
| 160 | 8,1 | 8,9 | 10,1 | 11,0 | 12,5 | 13,6 | 15,4 | 1,2 | 2,0 |
| 180 | 9,1 | 10,0 | 11,3 | 12,4 | 14,0 | 15,3 | 17,3 | 1,2 | 2,0 |
| 200 | 10,1 | 11,1 | 12,6 | 13,8 | 15,6 | 17,0 | 19,3 | 1,3 | 2,2 |
| 225 | 11,4 | 12,5 | 14,2 | 15,5 | 17,6 | 19,2 | 21,7 | 1,4 | 2,3 |
| 250 | 12,7 | 13,9 | 15,7 | 17,2 | 19,5 | 21,3 | 24,1 | 1,5 | 2,4 |
| 280 | 14,2 | 15,5 | 17,6 | 19,3 | 21,8 | 23,9 | 27,0 | 1,5 | 2,4 |
| 315 | 15,9 | 17,5 | 19,8 | 21,7 | 24,6 | 26,8 | 30,4 | 1,5 | 2,4 |
04 Advantages of ProtectorFlex® PRO-OMP fault-locating pipes
The growing use of polymer pipes for cable line installation in dense urban environments presents a challenge: their high electrical insulation prevents the detection of cable faults during standard testing procedures.
Specialized heat-resistant fault-locating pipes ProtectorFlex® PRO-OMP are a new generation of pipes for power cable protection capable of detecting insulation damage to cables installed in the pipe and pinpointing its exact location as early as the acceptance testing stage.
- Allow detecting damage to the cable sheath in the pipe
- Enable precise pinpointing of the cable sheath fault location in the pipe
- Enable reliable acceptance and periodic tests of the cable line
- Provide objective quality assessment of construction and installation activities
- Reduce repair and restoration costs
- Increase the reliability of cable lines
|
|
|
05 Minimum pipe bending radius
Calculation
Е — modulus of elasticity of the pipe material under tension, MPa
σ — yield strength of the pipe material under tension, MPa
D — pipe outer diameter, mm
For example, at Е = 850 MPa and σ = 21 MPa the minimum bending radius will be r = 20D.
Installation experience proves that the minimum bending radius of the pipe also depends on the ambient temperature at the time of pipe laying.
The final recommendations are presented in the table.
| Minimum allowable bending radius of the pipe depending on the ambient temperature | |||
| Ambient temperature | 0°С | 10°С | 20°С |
| Minimum allowable bending radius | 50D | 35D | 20D |
06
Standard
documentation
- TU 2248-003-34311042-2015
- GOST R 70751-2023
- GOST R 53313-2009
07
Example wording for categories
or technical specifications:
- PROTECTORFLEX PRO-OMP (III, z) pipe - 160/11,0 SN32 F110 T105 /1/ GOST R 70751 / TU 2248-003-34311042-2015
Smooth polymer heat-resistant pipe with a flame-resistant inner layer (FV-0 category), with an outer protective layer of increased strength, a fault-locating option, for laying and protecting cable lines up to 500 kV
08
Main
characteristics
Operating temperature
- Long-term allowable heating temperature of cable cores to 105°C
- Minimum permissible operating temperature is -70°C
- In overload mode of cable lines up to 120°C (for 8 hours a day)
- In short-circuit mode up to 250°C on the cable core and 350°C on the cable screen
Shipping length
Standard shipping length is a straight section 13 m (12 m) long.
Technical specifications of ProtectorFlex® OMP
| Indicator | Value for pipes ProtectorFlex® OMP | ||
| ST-OMP | BK-OMP | PRO-OMP | |
| Climatic version and installation category | UHL1 (climatic category: cold/ temperature), M1 (standard vibration and shock resistant) | ||
| Mean coefficient of linear thermal expansion at 20 - 70°С, K-1 | 1,8 х 10-4 | ||
| Vicat softening point,°С |
Minimum 125 |
||
| Thermal conductivity, W/(m·K) | Minimum 0,5 | ||
| Tensile yield strength, MPa | Minimum 21 | Minimum 21,7 | |
| Tensile breaking stress, MPa | Minimum 37 | ||
| Tensile elastic modulus, MPa | Minimum 850 | ||
|
Thermal stability at 200°С, min |
Minimum 180 | ||
| Elongation at break, % | Minimum 350 | ||
| Insulation resistance*, MOhm | Maximum 0,1 | ||
| Shore D surface hardness of the pipe |
Minimum 58 |
Minimum 69 | |
| Resistance to oils, gasoline, groundwater |
Resistant |
||
| Flame-resistant inner layer | FV-2 | FV-0 | |
| Resistance to ignition by a heated wire, °С | 850 | 960 | |
| Change in pipe length after heating, % | Maximum 3 | ||
| Minimum bending radius at 20°С | Minimum 20D* | ||
* D — is the outer diameter of the pipe.
09 Documentation
10 Accessories
ProtectorFlex® ZUP protective cable caps
Polymer, watertight
For sealing the ends of backup and operational protective cable pipes
ProtectorFlex® UVK cable seals
Polymer, watertight, heat-resistant, one-phase
For sealing the space between the cable and the pipe
ProtectorFlex® UVK-3 cable seals
Polymer, watertight, heat-resistant, three-phase
For sealing the space between 3 cables and the pipe
ProtectorFlex® TAP transition adapters
Polymer, heat-resistant
For watertight connection of different types of pipes to each other
