ProtectorFlex® VZK funnels

Polymer, heat-resistant
To prevent cable sheath damage during pulling into pipes
01 Description
ProtectorFlex® VZK cable protection funnels minimize cable sheath damage occurring during pulling and during further operation of the cable line.
During pulling cable into the pipe, the ends of the pipe sections actively impact the sheath and end of the cable and can cause significant deformations. During cable pulling, the sharp pipe edge cuts longitudinal grooves into the cable sheath and also damages the protective end caps on the cable ends.
The pipe edge affects the sheath not only during pulling but also after completion of cable line laying. The cable, under its own weight and the weight of the overlying soil and equipment, rests on the pipe edge, and it compresses the sheath, causing transverse deformation.

Cable in pipe with no ProtectorFlex® VZK funnel

Cable in pipe with installed ProtectorFlex® VZK
(at least 50 years)
Key advantages
- Provide reliable cable protection against damage during installation and operation
- Easy to install
- Corrosion-proof
- Do not form a closed metal loop
- Heat-resistant throughout the entire service life
- Mechanical strength throughout the entire service life
- Prevent damage to sealing caps on cable ends
02 Application area
Prevention cable sheath damage
Intended to prevent cable sheath damage during cable pulling into pipes and reduce mechanical impact of pipe edges on the cable sheath during cable line operation.
03 Product range of ProtectorFlex® VZK funnels*
| Pipe outer diameter D, mm | Ring stiffness SN, kN/m2 | ||||||||
| 12 | 16 | 24 | 32 | 48 | 64 | 96 | |||
| Pipe wall thickness e, mm | |||||||||
|
63 |
- | - | - | - | 4,9 | 5,4 | 6,1 | ||
| 75 | - | - | - | 5,2 | 5,9 | 6,4 | 7,2 | ||
| 90 | - | 5,0 | 5,7 | 6,2 | 7,0 | 7,7 | 8,7 | ||
| 110 | 5,6 | 6,1 | 6,9 | 7,6 | 8,6 | 9,4 | 10,6 | ||
| 125 | 6,3 | 6,9 | 7,9 | 8,6 | 9,8 | 10,7 | 12,0 | ||
| 140 | 7,1 | 7,8 | 8,8 | 9,6 | 10,9 | 11,9 | 13,5 | ||
| 160 | 8,1 | 8,9 | 10,1 | 11,0 | 12,5 | 13,6 | 15,4 | ||
| 180 | 9,1 | 10,0 | 11,3 | 12,4 | 14,0 | 15,3 | 17,3 | ||
| 200 | 10,1 | 11,1 | 12,6 | 13,8 | 15,6 | 17,0 | 19,3 | ||
| 225 | 11,4 | 12,5 | 14,2 | 15,5 | 17,6 | 19,2 | 21,7 | ||
| 250 | 12,7 | 13,9 | 15,7 | 17,2 | 19,5 | 21,3 | 24,1 | ||
| 280 | 14,2 | 15,5 | 17,6 | 19,3 | 21,8 | 23,9 | 27,0 | ||
* Custom products of required sizes can be manufactured upon request.
04
Standart
documentation
- TU 2248-004-34311042-2015
05
Example wording for categories
or technical specifications:
- PROTECTORFLEX VZK 160 SN32 funnel TU 2248-004-34311042-2015
Polymer heat-resistant funnel for cable sheath protection
06
Main
characteristics
Operating temperature
- Long-term allowable heating temperature of cable cores to 105°С
Installation
Funnels are installed by traditional methods: butt welding or electrofusion welding.
Butt welding
Electrofusion weldingUsed during installation of ProtectorFlex® and ProtectorLine® .