MODUL split pipes system

Split, UV-resistant, heat-resistant, high-strength
For protection of existing power cable lines and installation of temporary electrical networks
01 Description
MODUL are high-strength split pipes with transverse ribs.
Versions
MODUL split pipes system
in red
MODUL split pipes system
in black
MODUL split pipes system
in orange
(at least 30 years)
Key advantages
- Enable protection of existing cables without rerouting or prolonged disconnection
- Allow local repair of cable pipes
- Increased strength: high ring stiffness and possibility to be laid in trenches under roads, crossings
- Multiple use is possible
- The pipe can be anchored for position fixation
- Vandal-resistant enclosure – lockable to prevent access by unauthorized persons
- Bell-type pipe connection – no need for female-male couplers
- Bell-type pipe connection allows pipe bending up to 15°
- Quick and simple installation. No need for special equipment and tools
- Can be manufactured in a fire-safe design
- Light weight
02 Application area
Mechanical protection of high-voltage cable lines
Intended for mechanical protection of existing power cable lines and communication cables that are in service and cannot be reinstalled for repair or have long-term disconnection, as well as for installation of temporary electrical networks. Can be used for repair of cable ducts.
- Cable protection under roads
- Cable protection under railway tracks
- Cable protection under temporary structures or buildings without foundations
- Cable protection when crossing utility networks and communications
- Protection of temporary networks cables
- Repair of cable ducts
Laying methods
- Open-cut installation
- Open installation
Installation specifics
Pipe closure and fixation of the lower and upper parts are secured by latch-locks.
Pipes are joined with a female-male connection. The effective installed length is 1 m which simplifies split pipe quantity calculations.
Bends in the pipe duct are made at the bell-type joints between pipes. Maximum turn angle in one joint is 15°.
Bends of the pipe duct with small bend radii are performed using MODUL elbows.
Connection with smooth-walled pipes requires transitions.
For installation across water surfaces, flooded areas, and marshy terrain, pontoon floats are used.
Signal marker posts are installed at 100 m intervals and at route turning points.
03 Product range of MODUL pipes
| Nominal outer diameter of the pipe D, mm | Nominal inner diameter of the pipe Di, mm | Ring stiffness SN, kN/m2 | Total pipe length / Effective pipe length, mm |
| 110* | 82 | 32 | 1060/1000 |
| 160 | 122 | 32 | 1060/1000 |
| 225* | 168 | 32 | 1060/1000 |
* MODUL split pipe systems in these diameters are under development and will soon be available for order.
04 Technical specifications of MODUL pipes
| Parameters | Values |
| Types of cables | Power cables up to 500 kV, low current and optical cables |
| Resistance to aggressive and chemically active environments | Resistant |
| Climatic version and installation category according to GOST 15150-69 | UHL1 (climatic category: cold/temperature), M1 (standard vibration and shock resistant) |
| Pipe turn angle at joints | 15° |
| Minimum installation temperature, °С | -15 |
| Colour | Red/black/orange |
| UV-resistance | Resistant |
| Connection type | Bell-type |
| Watertightness | IP54* |
* A sealing kit is required for protection ratings above IP54.
05
Example wording for categories
or technical specifications:
- Split pipe MODUL 160/1000 TU 22.21.29-028-39082310-2025
Polymer split pipe of increased strength for laying and protecting power, low-current and optical cable lines
06
Main
characteristics
Operating temperature
- Long-term, for the entire service life: -70 to 95°С
Shipping length
Pipes are supplied in sections 1060 mm long. Effective pipe length is 1000 mm (including pipe overlap at the bell-type connection site, see section Installation Specifics).
Delivery kit
- Upper part of the pipe
- Lower part of the pipe
- Latch-locks (3 pcs.)